dhs-Cleanalyzer®

System for professional Cleanliness Analysis

Industry increasingly requires proof of the degree of cleanliness of components.
High demands in terms of function, quality and service life of the products call for

  • efficient, environmentally-friendly cleaning
  • Reliable, reproducible cleanliness analysis
  • Documentation of all analysis results

dhs Solution offers a complete analysis system for this: the dhs-Cleanalyzer®

 
Visual analysis of filters

Visual analysis of filters on which all of the particles are collected after the cleaning process

  • Processing of different filter materials and shapes
  • Processing of particle traps in addition with special adapter
    (preferably for model "Scan")

 
measurement preview with dhs-Cleanalyzer

Softwareanalysis with dhs-Cleanalyzer

  • Standards-compliant analysis as per VDA Vol. 19/V2, ISO 16232, ISO 4406,
     SAE AS 4059 etc.
  • Detailed presentation of measured values
  • Adjustable pre-classifiers (e.g. fibre criteria, coverage density as a percentage)
  • Immediate result checks ("live" evaluation tracking)
  • Short throughput times
  • Classification of all particles
  • Z measurement
  • Trend analysis option – long-term evaluations
 
Gallery view of dhs-Cleanalyzer-Software

Visualisation of all particles by means of a gallery view for:

  • A good overview
  • Working faster
 
Evaluation Illig value with 10 particle traps

Particle- and hall monitoring

With the help of particle traps set up in the production hall, particle precipitation can be detected at an early stage. Distracting effects which influence the cleanliness in the assembly surroundings can be investigatetd and judged so.

The dhs-Cleanalyzer® Scan evaluates the contaminated particle traps using VDA 19.2 (Illig value): sedimented particle precipitation from a wide range of locations and collection times is calculated and compared using a formula and summarised to give a measured value.

Detailed information can be found in our

 

Tailored to your requirements and budget, we offer various device variants:

 
dhs-Cleanalyzer - version "Professional"

dhs-Cleanalyzer® – "Professional"

  • for particle sizes 5/15/35 µm
  • Fully automatic system for a higher sampling rate
  • high quality zoom optics
  • motorized table
  • automatic focus, incl. levelling system
  • precise scenning of the filters

NEW:
Automatic LED-/POL-lightning control for faster and more precise detektion of metallic and non-metallic particles from 5µm.

An upgrade to the latest technology will be available to all customers with systems from the "older generation" - contact us! Here you can find more information about the conversion kid.

 
dhs-Cleanalyzer - version "Discovery"

dhs-Cleanalyzer® – "Discovery"

  • Standards-compliant measurements from 25 µm particles
  • simple operation and fully automatic POL
  • Zeiss stereo microscope (variable use)
  • Märzhäuser control technology
  • high-resolution dhs-MicroCam®
 
dhs-Cleanalyzer - version "Scan"

dhs-Cleanalyzer® – "Scan"

  • Filters are scanned with a high quality flatbed scanner
  • including anodized aluminium plate with matching section to insert the slide frames (optional for 6x sampling available)
  • suitable for avaluation of particle traps (in addition with spacial adapter)
  • good image focus and visibility of the particle contours
  • Low-cost entry-level variant for particle sizes from 50 µm
  • Upgradable with other optical components for growing demands
 
Freely configureable Cleanliness-Systems - with already available microscopes

Freely configureable Cleanliness-Systems - with already available microscopes

Fully automatic example system consisting of:

ZEISS microscope AxioImager, cross table with motorized x-/y-axis, tango-steering, adjustable LED lightning and dhs-MicroCam® 2213.

  • Standard-compliant analyses to particle sizes from 5µm
  • High-quality microscope suitable for varied analytical settings of tasks
  • Upgradeable with all dhs-software-modules, according to the application
 
Base set for cleaning and extraction of components

Base set for cleaning and extraction of components

Basic equipment to cleaning and extraction of components to VDA Bd.19. Optionally ultrasonic trays and drying devices are offered, according to component size.

We like to advice you individually!

Detailed information can be found in our guide

 

Data management and Service

All versions offer the option of integration into our dhs Image Data Base for structured data archiving and automatic report generation.

On request, we can also supply suitable PC systems, offer a on-site commissioning and a service contract for:

  • Annual equipment maintenance
  • Free software updates
  • Free online support

Detailed information can be found in our